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What is E-PLEX®? |
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E-PLEX® is the product name for ED&D Technologies multiplexing technology. The name
E-PLEX® collectively describes user interfaces, power distribution modules, machine interface modules, sensors and software, and the electronic protocol that allows data and power to be transmitted over the same wire. Simply put, E-PLEX® is a family of products that when deployed provide a complete system integration solution. |
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How many wires are used in an E-PLEX® network? Is it more or less than alternatives? |
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The number of wires required for different electronic protocols and networks can be confusing. Many vendors elect not to “count” the power wires while others do not “count” ground wires. This makes it difficult to compare apples to apples. E-PLEX® requires just two wires; a simple, non-shielded, twisted-pair. Power and data are transmitted across one of the wires while the second is the ground. No commercially available protocol uses fewer than two wires and most use several more. Using E-PLEX® dramatically reduces wiring connections (potential points of failure) and significantly reduces weight, cost and complexity. |
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Is E-PLEX® a proprietary protocol? |
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E-PLEX® offers a number of unique attributes and is patented. Therefore, it is proprietary in the sense that it was not developed or maintained by a committee, like other protocols. However, the goal of E-PLEX® is to enable full system integration. Therefore, by definition,
E-PLEX® must connect to and be connected with equipment of all varieties and as well as other protocols.
E-PLEX® is a standard protocol that has been adopted across a number of industries. Many manufacturers have standardized on E-PLEX® as the core-protocol for their products. So, Sensata Power Controls is not the only source for E-PLEX® enabled products. E-PLEX® offers broader system integration options than alternative products and due to the focused effort applied to open integration, more components. |
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What is the basic architecture of the E-PLEX® network? |
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E-PLEX® is a master/slave architecture as compared to a message-based architecture. What this means is that a master module (called a Clock module) controls the timing of when modules on the network communicate their data. Thus there are no data collisions on the bus as well as dramatically reducing the messaging or “addressing” overhead required within data packets in a message-based protocol. This allows ample bandwidth on the bus to be achieved at a relatively slow baud rate. The result is more capability and functionality on the bus at a lower cost than message-based protocols. |
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How does E-PLEX® compare to other protocols like controller area network (CAN)? |
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No single protocol can perform all of data communication jobs that must be performed within any system, vehicle or piece of equipment optimally. As a result, a large number of multiplexing protocols have been developed and deployed to meet these specific needs. Generally speaking, protocols are “purpose-built.” CAN was built as a message-based system for quickly communicating safety-critical data such as throttle position, airbag sensors or dynamic suspension. Most vehicles, for example, need this sort of data communicated and CAN is the correct choice; the right tool for the job.
E-PLEX® was built for a much broader, system-integration purpose. As such, E-PLEX® was designed to be very flexible. Rather than do just one job in a predefined way, E-PLEX® is logic-based allowing new features and functionality to be developed as needed for unique applications. Theoretically E-PLEX® can do what CAN does well and visa verse. However, optimal performance and the lowest possible cost is achieved by using E-PLEX® and CAN in a complementary manner. |
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How does E-PLEX® provide full system integration? |
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E-PLEX® complements the various other protocols (CAN and others) at work within an application by bridging to them seamlessly and integrating their data to provide complete system integration. This is achieved via “bridge-modules” that allow data to flow back and forth. E-PLEX® has a wide array of these modules.
Example of a typical E-PLEX® system. |
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How many nodes or modules can an E-PLEX® network support? |
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The maximum number of nodes/modules on the E-PLEX®, or any network, is a function of the length of the bus and the complexity or amount of data each node/module is communicating. Due to the use of the Clock module, nodes/modules typically communicate very small packets. Often just 1 bit small. With this size data-packet, E-PLEX® can support 2000 address points on the bus. |
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What physical distance can an E-PLEX® network be run? |
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An E-PLEX® network can be run 500 feet from the Clock (master module). However, the Clock supports a “star’ configuration with multiple legs being run from the clock. Thus, when the Clock is centrally located on the bus, an E-PLEX® network can be as much as 1000 feet. |
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How is E-PLEX® impacted by electrical noise or interference? |
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Unlike alternative approaches, E-PLEX® digital signals are not low-voltage and therefore not susceptible to electrical noise. E-PLEX® can operate from 7v-30v and uses full battery potential (usually 12v or 24v) to generate its digital signal. Because of this large signal, electrical noise induced onto the E-PLEX® bus can be easily distinguished from data signals. |
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How does E-PLEX® protect against errors on the bus? |
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There is a complex, but near-instantaneous, error-preventation process at work on an
E-PLEX® network. On an E-PLEX® bus, data flow is initiated via the Clock. When the modules receive this command data is transmitted in an appropriate time-slice and the clock immediately echoes it back. The node then checks the data received back from the clock for errors. The Clock and nodes on the bus calculate a checksum of the entire packet and data is rejected and immediately resent if these checksums do not match. This process takes place 10 to 30 times per second. |
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How are routine diagnostics performed? |
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If for any reason, a module on the E-PLEX® bus is removed, responding from the wrong location, or is sending an incomplete data packet, a data error is generated and displayed. At any time, an end-user can utilize the built-in diagnostics of the clock module to interrogate the network and further isolate the issue. |
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What redundancy is built into E-PLEX®? |
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The end-user of any E-PLEX® system can access data and input control command via a number of user-interface and “switches”. Great care has been taken to ensure redundant access to data and control points both for convenience and for system reliability. If one display or control point fails, the system will continue to operate and data can be monitored and control managed via alternative modules. Within the Clock module, a backup copy of all module software is maintained. If a module fails, a “blank” spare can be connected to the bus and the Clock immediately recognizes it and downloads all required software. If 100% redundancy is desired, E-PLEX® can support an independent and completely redundant physical-layer as well as a “backup” Clock module that would become active should the main clock fail. Many of the digital I/O modules also have manual override capabilities to allow operation of a mission critical channel in the unlikely loss of the E-PLEX® data communications network. |
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What happens if the E-PLEX® network is severed? What if power to the E-PLEX® is lost? |
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Like any network, or for that matter any electrical system, E-PLEX® depends on certain connections being maintained. As described previously, the E-PLEX® bus can be configured in a “star” pattern. This ensures that if one leg of the bus is severed, the rest of the bus functions intact. In the unlikely event of all legs of the bus being severed, key modules that manage AC & DC loads have manual overrides that allow “limp-home” capability. Such an interruption or even power failures/interruption do not have a residual impact on E-PLEX®. E-PLEX® is fully operational within just a few seconds of the bus being reconnected or powering-up. |
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In regard to electrical distribution, is E-PLEX® as safe and as robust as traditional methods? |
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E-PLEX® ability to distribute and switch DC and AC power is a key component to its overall functionality. DC distribution modules incorporate several levels of safety and security functionality. Over-current protection is provided via MOSFET-based technology that can be programmed to provide precise protection. Short-circuit protection is also incorporated and manual overrides allow DC loads to be switched even if a full system failure occurs, ensuring “limp home” capability. Patent-pending, board-level circuit interrupters unique to the E-PLEX® product line have been designed and deployed to add supplemental fail-safe protection. For AC distribution and switching over-current protection and short-circuit protection is provided by Airpax® hydraulic-magnetic circuit breakers. The E-PLEX® Distribution Module for AC (DMAC) is a hybrid offering the advantages of “networked” power distribution and remote switching with the traditional electro-mechanical protection historically supplied via circuit breakers. |
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Are E-PLEX® modules "Plug-and-Play"? |
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The term plug and play can be defined variously, but is generally used to describe the ability to add modules to a bus at will and the interoperability of modules is automatic. Due to its cost and performance benefits, E-PLEX® utilizes a master/slave architecture. This architecture does require that the master module (i.e., the Clock) have a master copy of each modules programming. This means that new module can be added to bus but that an update to the Clock is required. The Clock has been designed for easy, front-panel access for such updates. However, E-PLEX® allows future functionality and modules to be programmed into the Clock. These option module features lay dormant until that module is introduced onto the clock. Once the module is added, the programming is downloaded to the module and it becomes an active part of the system. This approach actually redefines the term plug and play in a very important way. Because the Clock retains a master-copy of all programming, spare modules can be common across a wide array of equipment dramatically reducing part numbers and inventory within the service channel. |
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How new is E-PLEX®? What is its field history? |
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E-PLEX® was developed in the mid-1990s to meet the need for a low-cost, flexible protocol for system integration of complex equipment. E-PLEX® was initially deployed in large nuclear and turbine power plants and is currently at work in locations in North America, Europe, Asia and the Middle East. The technology crossed into numerous others industries starting in the late 1990s and is currently in production with high-end and production boat builders, conversion and production motor coach/RV manufacturers, and aviation support equipment. For the last decade E-PLEX® has proven robust and reliable in a wide range of markets and applications.. |
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How is an E-PLEX® system designed? |
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ELogic® is a full- featured software suite that has been developed to supports the E-PLEX® product line. ELogic® allows the user to design, document, simulate, program, and diagnose an E-PLEX® system, all from a desktop PC. ELogic® provides a visual, intuitive design interface that anyone can use. Hardware is selected from drop-down menus and basic functionality and “logic” are assigned. ELogic® then writes the code for the design automatically. The user does not need to be a software programmer to use ELogic®. |
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